I-SERIES ICE MACHINETRAINING MANUALCARBON DIOXIDEWATERSYRUP/CONCENTRATEMECHANICALREFRIGERATIONCONTROLS & ELECTRICALDistributed By:Commercial Refri
I-Series Ice Machine Training Manual- 6 -© 2001, IMI Cornelius Inc.6. Ice builds on the evaporator to about 1/8” (.32cm) bridge thickness (center meas
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 7 -SYSTEM DETAILS1. CARBON DIOXIDE/AIRNot applicable for this product.2. WATER+ NO
I-Series Ice Machine Training Manual- 8 -© 2001, IMI Cornelius Inc.2.1 Dump ValveIt is important to make sure that the dump valve is functioning prope
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 9 -NOTE: A bin thermostat is recommended for dispenser applications. When the bin the
I-Series Ice Machine Training Manual- 10 -© 2001, IMI Cornelius Inc.Use separate lines for the bin drain and the dump valve drain.It is usually not ne
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 11 -5.3 Remote Cooled Ice MachinesRefer to I Series Ice Cube Machine Service Manual &
I-Series Ice Machine Training Manual- 12 -© 2001, IMI Cornelius Inc.NOTE: Never judge the thickness of the ice from the first batch of the ice pro-duc
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 13 -Compressor Start WindingsCheck the compressor start windings. 1. With the power d
I-Series Ice Machine Training Manual- 14 -© 2001, IMI Cornelius Inc.The head pressure control valve (headmaster) maintains adequate condensing pres-su
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 15 -5.5 Suction Line Thermistor ReplacementNOTE: The following procedure may be the e
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I-Series Ice Machine Training Manual- 16 -© 2001, IMI Cornelius Inc.6. CONTROLS AND ELECTRICAL6.1 Controls Board Features (Red and Yellow Boards)• 4 s
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 17 -TROUBLE SHOOTING1. ISSUES AFFECTING ALL CIRCUIT BOARDS1.1 Reset OperationWhen ice
I-Series Ice Machine Training Manual- 18 -© 2001, IMI Cornelius Inc.2. Thicker Bridge - turn the ice thickness POT adjusting screw counterclockwise on
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 19 -2. CIRCUIT BOARD OVERVIEW (RED&YELLOW BOARDS)One Curtain Switch Must Be230V11
I-Series Ice Machine Training Manual- 20 -© 2001, IMI Cornelius Inc.2.1 Red & Yellow Boards (LEDs) DescriptionsStatus IndicatorsD1-2D3-4Yellow LED
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 21 -D14 Green LEDON 15 secondsWater pump active for 15 sec., then inactiveD15 Green L
I-Series Ice Machine Training Manual- 22 -© 2001, IMI Cornelius Inc.3. RED & YELLOW BOARD DIAGNOSTICSWith ice machine in freeze cycle, push and ho
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 23 -3.1 SensorsThe suction line sensor (blue) is a thermistor rated at 2815 ohm ± 5%,
I-Series Ice Machine Training Manual- 24 -© 2001, IMI Cornelius Inc.4. GREEN CIRCUIT BOARD OVERVIEW4.1GREEN BOARDTest PlugThis plug is primarily for
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 25 -4.2 GREEN BOARD SensorsCondenser sensor and suction line sensor are thermistors r
I-Series Ice Machine Training Manual I-Series Ice MachineTraining ManualThe products, technical information, and instructions contained in this manual
I-Series Ice Machine Training Manual- 26 -© 2001, IMI Cornelius Inc.6. As the suction line temperature decreases the milli-volt reading should increas
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 27 -4.8 GREEN BOARD Dump Cycle OptionsSERVICE
I-Series Ice Machine Training Manual- 28 -© 2001, IMI Cornelius Inc.4.9 GREEN BOARD DiagnosticsErratic Component OperationErratic component operation
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 29 -APPENDIXAPPENDIX A — SERVICE TIPS• Use nickel safe cleaner when cleaning evaporat
I-Series Ice Machine Training Manual- 30 -© 2001, IMI Cornelius Inc.REVIEWDATE: _______________________________________________NAME: _________________
Ice Cuber Operation5. What refrigerant is used in the “I” series cube ice maker___A. R404a___B. R22___C. R12___D. HP626. On a air cooled cuber, thermi
11. When the evaporator curtain is moved away from the evaporator___A. The machine will return to the freeze cycle if the bin is not full.___B. The ma
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 33 -18. When the cuber is shut down and the red LED is illuminated, to reset___A. Pus
I-Series Ice Machine Training Manual- 34 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IACS 227/IAC 322/IAC 330IP UnitsAVERAGE ICE WEIG
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 35 -AVERAGE OPERATING CHARACTERISTICS IWCS 227/IWC 322/IWC 330IP UnitsAV ER A G E IC
I-Series Ice Machine Training ManualNOTES:____________________________________________________________________________________________________________
I-Series Ice Machine Training Manual- 36 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IAC 522/IAC 530IP UnitsAV ER A G E ICE WEIGHT l
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 37 -AVERAGE OPERATING CHARACTERISTICS IWC 522/IWC 530IP UnitsAV ER A G E ICE WEIGHT
I-Series Ice Machine Training Manual- 38 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IAC 630IP UnitsAV ER A G E ICE WEIGHT lb/Day755
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 39 -AVERAGE OPERATING CHARACTERISTICS IWC 630IP UnitsAV ER A G E ICE WEIGHT lb/Day71
I-Series Ice Machine Training Manual- 40 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IRC 630IP UnitsAV ER A G E ICE WEIGHT lb/Day755
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 41 -AVERAGE OPERATING CHARACTERISTICS IAC 830IP UnitsAV ER A G E ICE WEIGHT lb/Day84
I-Series Ice Machine Training Manual- 42 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IWC 830IP UnitsAV ER A G E ICE WEIGHT lb/Day795
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 43 -AVERAGE OPERATING CHARACTERISTICS IRC 830IP UnitsAV ER A G E ICE WEIGHT lb/Day84
I-Series Ice Machine Training Manual- 44 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IAC 1030IP UnitsAV ER A G E ICE WEIGHT lb/Day11
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 45 -AVERAGE OPERATING CHARACTERISTICS IWC 1030IP UnitsAV ER A G E ICE WEIGHT lb/Day1
I-Series Ice Machine Training Manual TABLE OF CONTENTSTABLE OF CONTENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
I-Series Ice Machine Training Manual- 46 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IRC 1030IP UnitsAV ER A G E ICE WEIGHT lb/Day11
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 47 -AVERAGE OPERATING CHARACTERISTICS IAC 1230IP UnitsAV ER A G E ICE WEIGHT lb/Day1
I-Series Ice Machine Training Manual- 48 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IWC 1230IP UnitsAV ER A G E ICE WEIGHT lb/Day12
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 49 -AVERAGE OPERATING CHARACTERISTICS IRC 1230IP UnitsAV ER A G E ICE WEIGHT lb/Day1
I-Series Ice Machine Training Manual- 50 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IAC 1448IP UnitsAV ER A G E ICE WEIGHT lb/Day15
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 51 -AVERAGE OPERATING CHARACTERISTICS IWC 1448IP UnitsAV ER A G E ICE WEIGHT lb/Day1
I-Series Ice Machine Training Manual- 52 -© 2001, IMI Cornelius Inc.AVERAGE OPERATING CHARACTERISTICS IRC 1448IP UnitsAV ER A G E ICE WEIGHT lb/Day15
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 53 -IMI Cornelius Inc.One Cornelius PlaceAnoka, MN 55303-6234U.S.A.Part No. TP00919Ma
I-Series Ice Machine Training Manual- 54 -© 2001, IMI Cornelius Inc.
I-Series Ice Machine Training Manual- 2 -© 2001, IMI Cornelius Inc.Harvest Safety Termination - - - - - - - - - - - - - - - - - - - - - - - - - - - -
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 3 -INTRODUCTION1. PREVIEW QUESTIONSCheck your current knowledge by taking a few minut
I-Series Ice Machine Training Manual- 4 -© 2001, IMI Cornelius Inc.2. KEY THINGS TO KNOW / DO• The sealant should be added before the unit is placed o
I-Series Ice Machine Training Manual © 2001, IMI Cornelius Inc.- 5 -3. OVERVIEW3.1 Product DescriptionThe normal sequence of events for starting the I
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